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  • PWS-1000CQ comprehensive performance testing platform for drive axle housing

PWS-1000CQ comprehensive performance testing platform for drive axle housing

The comprehensive performance testing platform for the drive axle housing is designed strictly in accordance with the specifications of 3.2.2 (stiffness requirements for the axle housing) and 3.2.3 (strength requirements for the axle housing) in JB/T5928-2014 "Technical Conditions for Construction Machinery Drive Axles". The core purpose of the test bench is to accurately detect the stiffness characteristics and strength reliability of the drive axle housing under specified load conditions, providing scientific and reliable test data support for the quality verification and performance optimization of the drive axle housing.

Introduction

The comprehensive performance testing platform for the drive axle housing is designed strictly in accordance with the specifications of 3.2.2 (stiffness requirements for the axle housing) and 3.2.3 (strength requirements for the axle housing) in JB/T5928-2014 "Technical Conditions for Construction Machinery Drive Axles". The core purpose of the test bench is to accurately detect the stiffness characteristics and strength reliability of the drive axle housing under specified load conditions, providing scientific and reliable test data support for the quality verification and performance optimization of the drive axle housing.
This test bench has functions such as precise load application, real-time deformation acquisition, automatic data analysis, and visualization of the testing process. It can adapt to various types and specifications of engineering machinery drive axle housings, and has the characteristics of strong universality, high testing accuracy, convenient operation, safety and reliability. The testing scope covers static stiffness testing, static strength testing, and related verification testing as specified in sections 3.2.2 and 3.2.3 of JB/T5928-2014.

Parameters

Parameter Category

Parameter

Specification

Loading Capacity

Max. Dynamic Vertical Load (Two Channels)

0 - 300 kN (Accuracy: ±1% of F.S.)

 

Max. Static Vertical Load (Two Channels)

0 - 1000 kN (Accuracy: ±1% of F.S.)

 

Max. Horizontal Load

0 - 300 kN (Accuracy: ±1% of F.S.)

Loading Performance

Dynamic Loading Frequency

0 - 10 Hz

 

Static Load Loading Rate

0.1 - 10 kN/s (Continuously adjustable)

Motion & Measurement

Actuator Stroke

0 - 150 mm (Accuracy: ±0.01 mm)

 

Deformation Measurement Range

0 - 20 mm (Accuracy: ±0.01 mm)

 

Testing Table Positioning Accuracy

±1 mm

Control & System

System Control Mode

Manual / Automatic switching, supports programmable loading

Physical Specifications

Power Requirement

AC 380V ±10%, 50 Hz, 100 kW

 

Main Unit Dimensions (L×W×H)

4000 mm × 4000 mm × 3200 mm

 

Main Unit Weight

Approx. 22 Tons

Operating Environment

Ambient Temperature

0 - 40 °C

 

Relative Humidity

≤ 85% (non-condensing)

 

Atmosphere

Free from corrosive gases and dust.

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